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Assessing the profitability of soil amelioration

The profitability of soil amelioration operations varies between regions, seasons and soil types.
Photo: Evan Collis

Key points

  • Calculate the likely profitability of realistic soil amelioration options before starting
  • Consider how much of a yield boost is needed to recover costs and how long this will take
  • Consider the risk and financial consequences of a less-than-expected yield uplift from amelioration
  • In some situations, the yield uplift required to recover costs will be too high to justify amelioration

There is an ever-growing list of ways to ameliorate soil constraints. It can be difficult working out which methods are best for your soils, machinery and situation, even before assessing profitability.

Ranking Options for Soil Amelioration (ROSA), a decision-support tool – even if you use its default parameters – is a good starting point to help work out or eliminate your options. ROSA covers the main amelioration options including claying, deep ripping (more than 40 centimetres), gypsum to address dispersive soil, liming to address topsoil acidity, liming to address subsoil acidity, soil mixing (less than 40cm), wetting agents and combinations of them.

It includes indicative costs for these operations. ROSA estimates yield potential after fixing both single and multiple constraints for the next 10 years. ROSA then ranks which options are most profitable. (Contact the Western Australian Department of Primary Industries and Regional Development for a copy of ROSA).

Some situations are easy to assess. Ameliorations such as deep ripping a compacted sand can give big yield uplifts and profit boosts at low risk. These ‘no-brainers’ tend to be the ones that are highlighted. But other soil ameliorations can result in smaller, even marginal, improvements.

Every situation is different. The best way to assess profitability is to calculate costs and potential revenue for your situation and your business. In its simplest form, this means estimating revenue (yield) uplift from amelioration and subtracting calculated costs.

While there are guides and examples to yield uplifts and amelioration costs, such as Table 1, they should be treated as guides and not used in place of your costings, what you know, have seen and read about locally, nor even your gut feeling. Guides are a starting point if you are gauging these numbers for the first time. Local experience or experience on your farm is far more valuable.

Table 1: Cereal crop yield response  to amelioration (tonnes/hectare)  on water-repellent soil.

 

Soil type

Years 1-2

Year 3+

Soil mixing
(rotary spader)

Pale sand

0.46

0.22

Deep sand and duplex

0.73

0.55

Soil inversion
(mouldboard
and one-way
plough)

Pale sand

0.54

0.71*

Deep sand

0.56

0.51

Sandy duplex

0.75

0.68

Forest gravel

0.88

0.56

Source: Adapted from Table 5 in Davies et al. 2019.

* Very high response on an extremely repellent site.

Yield uplift

Even where the likelihood of success from amelioration is high, the biggest unknowns when calculating the profitability of soil amelioration are the size and longevity of the yield uplift. There are broad assumptions available, for example Table 1, but yield uplift will be specific to your soil type, farm and amelioration capability.

The yield uplift you predict from amelioration needs to be realistic based on your ability to ameliorate your soil types. For instance, liming and ripping an acid, compacted, coloured deep sand can increase production markedly. It is unrealistic to expect the same yield uplift on an acid, pale sand that holds less water or on a more neutral-pH deep loam where roots are already able to get to depth.

Costs

Costs are easier to quantify than yield uplift but can vary depending on how they are calculated. It is common to hear generalised costs such as deep ripping costs $40 to $60 per hectare, whereas your true cost could be markedly different.

Costs should consider all equipment, ameliorants such as lime, labour and parts for the amelioration operation itself, and any pre and post-amelioration work such as rock/stump picking, levelling and rolling. Machinery costs need to cater for depreciation, replacement parts such as tynes, points and discs, and machine repair and maintenance.

Additional costs that are sometimes forgotten include:

  • working dry uses more fuel and wears out equipment faster;
  • topsoil slotting plates added to rippers increase drag and fuel consumption;
  • points wear out more quickly when working faster; and
  • tidying up paddocks, which usually takes longer than expected.

One way to gauge the maximum cost is to use a contractor’s rate. To run a profitable business, contractors will include all the costs you should include, plus their margin. However, there may be additional costs to you for work the contractor does not do, such as rock picking or crushing.

Costs are necessary to work out what yield uplift is required to get an acceptable return on the investment. How well costs are calculated can make a big difference to profit expectations from soil amelioration – as well as willingness to undertake amelioration.

The yield uplift required to break even may be deemed unachievable, or uncertainty around amelioration longevity could make the investment riskier. If it is going to take many years to earn back what you have spent, there may be better amelioration practices or places money could be invested.

Table 2: Rough guide to costs and amelioration longevity.

Management option

Typical cost ($/ha)

Longevity

Equipment

Deep ripping

$45–$100
$150–$200 (dry ripping)

2–10 years depending on soil type
and traffic management

Ripping with topsoil inclusion plates

$40–$120

Shallow leading tyne ripping

$40–$50

Subsoil clay delving plus incorporation

$300–$450

 

Offset discs

$40

 

Large offsets

$30–$70

 

One-way plough

$30–$40

 

Modified one-way plough

$40–$80

3–5 years

One-pass combination tillage

$70–$100

 

Rotary spader

$120–$150

3–10+ years

Mouldboard plough

$100–$150

>10 years

Square plough

$80–$100

5+ years

Delving

$120–$150

>10 years

Clay delving and incorporation

$300–$450

>10 years

Clay spreading and incorporation

$370–$2000. Costs vary with clay
amount and incorporation method.
Spreading costs
$120 to $650/ha for
50 to 250t/ha clay.

>10 years

Rock crushing

$500–$600

>10 years

Ameliorants

Banded wetting agents

$8–$25

1 year

Blanket wetting agents

$20–>$50

1–2 years

Gypsum

Variable

 

Lime

Variable

 

Source: Data compiled from Davies et al. 2020, GRDC 2019 and grower experience

Risk

One key risk is not knowing or lack of confidence about yield uplift and profitability. Profitability varies between regions, seasons and soil types. It depends on capital investments in machinery, which in turn depends on how many hectares those costs can be amortised over.

Profitability is more unpredictable in marginal and riskier areas, such as those prone to frost. Properly calculating costs and assessing suboptimal yield uplift scenarios will help gauge the riskiness of the operation.

There are also risks with the activity itself. More complicated activities such as spading, or poorly planned activities, have a higher risk of mistakes and reduced yield uplift. Poor amelioration can cause yield penalties for many years, significantly reducing or eliminating the profitability of that amelioration activity.

Quick versus detailed calculations

To assess the likely economic benefit from ameliorating soil constraints, the simplest calculation is:

Margin

= (yield uplift x grain value) minus cost

Quick calculations can be suitable for ameliorations that have a high likelihood of making money at low risk, such as deep ripping through a compacted layer in deep sand.

For situations where the benefit is less obvious, it is worthwhile putting in the effort to properly calculate all the costs required for amelioration. The margin can change significantly depending on how well costs are calculated and the complexity of the operation. Using a contractor rate may overestimate the costs, while guessing at the costs can underestimate.

Hidden costs or an unrealistic yield uplift can mean payback takes longer than expected. It is also a good idea to examine the consequences of a less-than-expected yield uplift.

Example calculations: liming, ploughing and rolling

The following comparative examples calculate profitability for liming, ploughing and rolling, using two degrees of cost breakdown. Both examples assume the grower owns and will operate the equipment.

Simple

Assumptions
Costs 2.5t/ha lime = $90/ha
Ploughing and rolling = $50/ha
Yield uplift = 0.6t/ha
Grain price = $260t/ha
Margin = (0.6 x $260) - $140
  = $16/ha

This calculation indicates a profit of $16/ha  with the benefit starting in year one. The yield uplift required to break even is 0.5t/ha.

If yield uplift was only 0.3t/ha, the margin deficit in year one would be $52/ha and yield uplifts in year two and beyond would be needed to recover costs and make the amelioration profitable.

Detailed calculation

This calculation considers a five-year crop rotation and expected yield uplift each year. It calculates amelioration cost by breaking down each component (liming, ploughing and rolling) into their genuine costs.

The total cost of spreading lime and incorporating using a modified one-way plough then rolling is $164.49/ha. Based on the expected yield uplift in year one, the cost of amelioration outweighs returns in year one but is recovered after the second harvest with returns of approximately $150/ha. To break even in year one, there needs to be a 0.63t/ha yield increase. The total benefit over five years is approximately $475/ha, or 189 per cent.

Costs

Lime
Rate (t/ha) 2.5  
Price ($/t) $13  
Transport ($/t) $19  
Spreading ($/ha) $8  
Spread lime cost ($/ha) $88 = (rate x price) + (rate x transport) + spreading
Ploughing and rolling
Modified one-way plough coverage (ha/hr) 3  
Modified one-way plough hours 79 amelioration area / plough coverage
Roller coverage (ha/hr) 15  
Roller hours 16 amelioration area / roller coverage
Tractor
Cost ($) $300,000  
Residual ($) $50,000  
Life (hours) 6000  
Ownership ($) $250,000  
Ownership ($/hr) $41.67  
Ownership plough ($/ha) $13.89  
Ownership roller ($/ha) $2.78  
Ownership ($/ha)$16.67 
Fuel use: modified one-way plough (litres/hr) 36  
Fuel use: roller (L/hr)55 
Fuel price ($/L)$1.10 
Fuel cost ($/ha) $17.23 (fuel modified one-way / modified one-way coverage) + (fuel roller / roller coverage) x fuel price
Tractor repairs and maintenance ($/ha)$5.00 
Modified one-way plough
Cost ($) $25,000  
Residual ($) $20,000  
Life (hr) 800  
Ownership ($) $5000  
Ownership ($/hr) $6.25 Modified one-way plough ownership / life
Ownership ($/ha)$2.08 
Modified one-way plough repairs and maintenance ($/yr)$2,500 Discs, hoses, seals, tyres, etc.
R&M ($/ha)$10.59 
Roller
Cost ($) $95,000
Residual ($) $60,000
Life (hr) 4000
Ownership ($) $35,000
Ownership ($/hr) $8.75
Ownership ($/ha)$0.58
Roller R&M ($/ha)$0.50
Labour
Price ($/hr) $40  
Modified one-way plough ($/ha) $13.33 Price / modified one-way plough coverage
Roller ($/ha) $2.67 Price / roller coverage
Labour cost ($/ha)$16 
Cost ($/ha)$156.65 Spread lime cost + tractor ownership + fuel cost + tractor R&M + modified one-way plough ownership + modified one-way plough R&M + roller ownership + roller R&M + labour cost
TOTAL COST including 5% borrowing cost ($/ha)$164.49 

Returns

Returns are calculated every year for five years and include a decreasing boost to yield uplift.

Year X crop farm gate price ($) x crop type uplift (t/ha)
x year X uplift (%) – total cost ÷ 100

Where farmgate grain prices are wheat $260/ha, canola $520/ha, barley $210/ha.

Net Present Value (NPV) adjusts the yearly expected return value using a discount rate of 3 per cent. Expected return NPV = Expected return / 1.03.

 Crop Yield uplift (t/ha) Yield uplift (%) Expected return ($/ha) Expected return NPV ($/ha)
Year 1 Wheat 0.6 80* -$39.69 -$39.69
Year 2 Canola 0.3 100 $156 $151.46
Year 3 Wheat 0.6 95 $148.20 $139.69
Year 4 Barley 0.65 90 $122.85 $112.43
Year 5 Canola 0.3 80 $124.80 $110.88
Five year NPV benefit ($4/ha) $474.77

*due to late seeding/poor establishment.

Per cent return over 5 years 189% (NPV benefit - total cost) / (total cost * 100)
Break-even yield uplift year 1 (t/ha) 0.63 Total cost / year 1 crop farm gate price

If the grower had been unlucky with the second-year canola crop and only managed a 0.1t/ha yield uplift, costs are just recovered in year two ($11/ha profit).

Useful resources and references

Ranking Options for Soil Amelioration (ROSA) – a decision making tool. David Hall, DPIRD, david.hall@dpird.wa.gov.au

Davies S, Armstrong T, Macdonald L, Condon J, Petersen E. Soil constraints: a role for strategic deep tillage. 2020 Page 117 – 135. Chapter 8 in Australian Agriculture in 2020: from conservation to automation. Pratley J, Kirkegaard J (eds.). Australian Society for Agronomy.

Davies S, Betti G, Edwards T, McDonald G, Hall D, Anderson G, Scanlan C, Reynolds C, Walker J, Poulish G, Ward P, Krishnamurthy P, Micin S, Kerr R, Roper M & Boyes T 2019, ‘Ten years of managing water repellent soils research in Western Australia – a review of current progress and future opportunities’, GRDC Update Paper (GRDC Codes DAW00244, DAW00242, DAW00204, CSP00139).

GRDC 2019. Tillage Options. GroundCover Supplement Soil Constraints – Part 1: Engineering approaches. Issue 143.

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